With the battery assembly done, I turned to …
The Light Housing
The Endor Rebel LED generates some heat as we pump 0.7A through it at 9V. Therefore, it needs a heatsink, so that pretty much means the housing we design needs to be made out of Aluminum and needs good physical contact with the LED’s aluminum base. So, again we start with a 3D CAD model. The first thing we need to do is model the actual Rebel LED since everything else grows from there.